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Preparation |
Published
by: MG Home © 2009 |
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Safety
Wear and Gear for Masonry
Construction:
• Disposable earplugs
• Hard Hat
• Work pants
• Boots
• Vest
• Gloves
• Safety Glasses
• First aid
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Getting
Started
Before you can begin your project
make sure you got the right
materials and tools required
to do the job. Here are just
some essential items that you
will need to start your stone
installation. Depending on your
project you may or may not utilize
all materials and tools listed.
Safety First
Remember when working with tile
to wear protective working clothes
and protective eyewear when
cutting stone. Wear comfortable
clothes that will protect you
and also allow free range of
motion. Do not continue to work
if you have an existing injury.
Be conscience of others and
do not make a nuisance that
will cause injury or accidents
to others around your workspace.
A lot of accidents can be avoided,
so plan ahead before you start
any project.
Right Place At The
Wrong Time
One of the most essential items
that you will need for any remodeling
project is time! Make sure you
plan and set aside enough time
before you dive into a project
that is more than you can tackle.
If you plan to redo the bathroom
or kitchen, let everyone in
your household know that the
area will be inaccessible for
the next few weeks. Find an
alternative room for the displaced
furniture items. If a bathroom
is out of commission plan a
schedule to share a bathroom.
And set a daily work schedule
so that mortar mixing does not
coincide with dinner time. It
will reduce the shock!
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Stone
& Masonry Construction
Tools :
• Plywood
• Wallboard
• OSB
• Concrete Board
• Panel Board
• Concrete
• Masonry
• Stucco
• Backerboard
• Greenboard
Waterproof substrate
Materials:
• Felt Grade Roofing
Paper
• Waterproof building
paper
• Housewrap
Reinforced Metal
Lath :
Galvanized expanded
metal lath
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Cutting Tools
Here are just a few examples
of cutting tools that will be
handy for a tile installation:
Wet saw, tile nippers, diamond
tip cutter, rubbing stone, heavy-duty
electric drill, hack saw with
rod saw blade, masonry chisel,
Hand Tools and Supplies protective
eye wear, latex gloves, working
gloves, pencil, paper, conversion
ruler, level, masking tape,
tape measure, framing square,
caulk line, 1/4¡± notched
trowel, 1/8¡± notched trowel,
V-notched trowel, mortar mixer,
rubber mallet, mixing bucket,
tile spacers, sponges, putty
knife, grout bag, mason¡¯s
trowel, margin trowel, grouting
float, cheesecloth, terrycloth,
squeegee, caulking gun, small
brush, paint roller, hammer,
mallet baby sledge hammer, steel
finishing trowel,
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Rigid
backwall surfaces:
• Plywood
• Wallboard
• OSB
• Concrete Board
• Panel Board
• Concrete
• Masonry
• Stucco
• Backerboard
• Greenboard
Waterproof substrate
Materials:
• Felt Grade Roofing
Paper
• Waterproof building
paper
• Housewrap
Reinforced Metal
Lath :
Galvanized expanded
metal lath
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Adhesives
Latex-modified thin-set mortar
for most installations. Epoxy
thin-set may also be required.
Ready mix organic mastics. Water-mixed
mortar also referred to as dry-set
mortar. This is a blend of Portland
cement, sand, additives, and
mixed with water.
Grout
There are a number of grouts
to choose from. Grout is usually
sold dry with all of the ingredients
mixed together. The installer
just needs to mix with water.
Grout is also available in a
premixed form. Use unsanded
grout for marble and slate tiles.
Choose a grout color that will
match your tile color.
Caulk
The best choice for long lasting
protection against mildew is
by using is silicone caulk.
Squeeze tubes and Caulk tubes
used with a caulk gun are the
most easiest and cleanest methods
to applied caulk on edges and
gaps. Clear Sealants: sealing
the tile can improve the appearance
of your stone and protect it
from dirt, water and stains.
Choose a low-sheen penetrating
sealer for floors. Always test
on a scrap piece before applying
on the finished area to make
sure it won¡¯t discolor
your tiles. Granite and other
hybrid stones do not need a
sealer.
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Rigid
backwall surfaces:
• Plywood
• Wallboard
• OSB
• Concrete Board
• Panel Board
• Concrete
• Masonry
• Stucco
• Backerboard
• Greenboard
Waterproof substrate
Materials:
• Felt Grade Roofing
Paper
• Waterproof building
paper
• Housewrap
Reinforced Metal
Lath :
Galvanized expanded
metal lath
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Setting bed and
substrate materials
Installing
a setting bed before you lay
your tiles is important as the
tile itself. Tile floors require
a strong and stiff bed. Any
imperfection in the floor can
cause the tile to crack. Choose
from a number of different substrate
materials: Moisture-resistant
drywall, cement base backer
board, gypsum based backer board,
concrete slab, drywall and plywood.
Tile can also be applied over
a mud set or mortar bed. This
not only requires some skill
but, lots of cement about 1-2
inched thick and reinforced
wire mesh. Make sure you have
a strong sub floor to hold the
extra weight. In addition to
using backer boards, some installations
require the use of a membrane
layer. A membrane is a waterproofing
material used to prevent moisture
from penetrating through the
surface down to the foundation.
Expansion joints are also installed
to prevent the tiles from cracking
and allow tiles to expand and
contract during the changing
temperature conditions. If you
plan to install radiant heating
in your floor, install the system
first before laying the membrane.
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